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Sake-Brewery and Traditional Skills

Keeping to the tradition of the genuine brewing style
No short cuts are taken when it comes to the brewing of Fukugao-brand sake… a truly thorough and detailed process adhering to traditional methods. Only the most carefully selected raw materials are used, with brewery workers under the Echigo Toji following the elaborate hand-making process by sharpening their five senses and devoting extensive time and care.

Sake brewing starts by first offering a prayer for the safety of the brewery workers and for an optimal brewing result.

 

Rice Washing Rice Washing
The brewery workers all join in to spread out the sakamai (rice used for making sake) evenly, then to deftly wash the rice with cold water.

 

Steaming
The balance of the water content is essential when steaming sakamai to just the right softness. The length of time required for steaming rice is left to the judgment of the toji, who actually holds the rice to check the fragrance, flavor and texture. The rice, when steamed, should be soft in the inside, but firm on the outside. The steamed sakamai must be immediately moved to the kojimuro (cultivation room)

Steaming
carry it out into the malting room
Koji-making
Koji

 

Koji-making
process performed by hand

Koji (rice malt) greatly affects the flavor of sake.
Koji-kin (mold) is mixed into the steamed sakamai, and then is kept under the watchful eyes of the brewers day and night to maintain the fermentation process under a fixed temperature. Not even the slightest change goes unobserved.
The deep snow of Niigata’s cold winter covers the kura (sake brewery) and purifies the air, resulting in the healthy growth of koji-kin (mold) and kobo (yeast).

Shikomi (fermentation)
process for making moromi (final mash)
The mixture of kakemai (steamed rice), water, koji and shubo(made by mixing kobo (yeast) into steamed rice)is fermented under low temperature to produce moromi, which is the final mash. The condition of the fermentation process up until this stage more or less determines the flavor of sake.
fermentation

 
Inspection
Inspection
Inspections are repeated during each stage of the fermentation process from the start to the end. The toji thoroughly checks the state of sake quality during the fermentation process and evaluates the complicated and delicate balance to determine the exact timing of the final completion of sake.
Drip-pressing from Bags When making premium sake such as Daiginjo, brewery workers pack moromi into canvas bags, and then collect sake which drips out over time.

Drip-pressing from Bags
“Bag used in fukuro shibori (to press and squeeze out the sake)” made from cotton.

Drip-pressing from Bags
drop the liquor
Tobin-gakoi
Tobin-gakoi
Drip pressed sake is collected and bottled into a tobin (18-liter bottle). The lees remaining in the sake eventually settle to the bottom of the bottle. Sake filled in tobin is called tobin-gakoi and this is the style in which new sake is entered into the National New Sake Contest.

Tobin
Birth of New Sake
At birth, all sake is colored yellow gold. The translucency gradually changes in keeping with the filtration method applied, after which sake is bottled ready to be shipped.
New Sake
 

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